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Semi automatic plate sterilizer
The semi-automatic plate sterilization machine is a complete set of plate sterilization equipment specially designed for dairy products, beverages, fr
Product details
1、 Classification of Plate Sterilizers
1) Fully automaticPlate sterilizerConfiguration: Advanced computer program control PLC technology is adopted to control the entire production process according to the set process requirements. It comes with a CIP cleaning program for automatic cleaning.
2) Configuration of semi-automatic plate sterilizer: The entire process of operation is semi-automatic controlled. The operator can control each pump, valve, and reflux function from the control panel. Maintain sterilization temperature through temperature controlled PID. The sterilization temperature is continuously recorded on the recorder.
2、 Main configuration of semi-automatic plate sterilizer
This equipment mainly consists of plate heat exchangers, balance tanks, conveying systems, material piping systems, steam piping systems, hot water systems, automatic material return systems, temperature automatic control, frame and electrical control systems, and other systems.
3、 Application scope of semi-automatic plate sterilizer
Material display diagram for semi-automatic plate sterilizer
Semi automatic plate sterilizerSuitable for the heating, sterilization, insulation, and cooling process requirements of heat sensitive liquids such as dairy products, pasteurized milk, yogurt, peanut milk, fresh milk, fruit juice, tea drinks, syrup, soy sauce, vinegar, and alcohol.
4、 Characteristics of semi-automatic plate sterilizer
1) The materials and heating medium are heated through non-contact heat exchange in their respective sealed systems to ensure the hygiene and safety of the materials;
2) Short sterilization time ensures that the nutritional components of the material are not destroyed;
3) The entire machine is made of food grade stainless steel material to ensure compliance with national safety and hygiene standards for beverage and food equipment;
4) Excellent heat transfer effect, high heat recovery rate, and low energy consumption;
5) The control components are all branded products, including PLC circuit breakers and industrial control screens, steam pressure reducing valves, regulating valves, material pumps, and hot water pumps. All fluid accessories such as other valves and fittings are selected from high-quality standard products with a long service life;
6) Adopting PLC control, it can automatically control the heating temperature, hot water temperature, steam flow regulation, etc. of each section of the material, and is equipped with an automatic material reflux system to ensure that the material achieves good sterilization effect;
7) The structure is simple, easy to clean, easy to operate, and the maintenance cost is low.
5、 Technical process parameters of semi-automatic plate sterilizer
5 ℃ → 65 ℃ Homogenization → 95 ℃ → 140 ℃ (4S) → 25 ℃ Ice water 2 ℃ 1:1 Cooling water 25 ℃ 1:1
reminder
1. In the chartSemi automatic plate sterilizerThe parameters are for reference only (subject to the actual product). If the customer has other requirements, please provide them.
2Semi automatic plate sterilizerProcess parameters required for selection: material properties, sterilization process, special requirements, etc.
3. Auxiliary equipment: water storage tank, gas storage tank, boiler, air compressor. (To be customized by the customer).
6、 Maintenance and upkeep of semi-automatic plate sterilizer
1. Each instrument regulating valve should be managed by a dedicated person and operated and maintained in accordance with relevant instructions.
2. Regularly check whether the cleaning on each heat exchanger is complete, whether there are deposits, coking rust layers, and other attachments, and promptly remove them. At the same time, check whether the adhesion between each heat exchanger and the rubber pad is intact to prevent the rubber pad from coming off or being damaged, which may cause leakage.
3. When tightening, it should be done according to the specified size requirements and should not be pressed too tightly to ensure no leakage. If the leakage persists after heating, a comprehensive inspection should be conducted. Generally, leakage occurs during the initial testing phase, and it stops as the heating temperature increases.
4. The instrument box should be properly grounded, and the main power supply should be cut off during inspection. The instrument box should be placed in a relatively dry location, with appropriate desiccants added.
5. During the operation of the equipment, the operator should regularly pay attention to whether the steam pressure is stable, whether the water heater is short of water, whether the balance tank is cut off, whether the steam regulating valve, reflux valve, and instruments are normal. If there are any faults, they should be promptly eliminated.
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